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Government Relations

Investigation reports on Hayes-Lemmerz International aluminum dust explosion

The U.S. Chemical Safety and Hazard Investigation Board (CSB) released its findings following an investigation of a Hayes-Lemmerz International plant aluminum dust explosion. The report details the conditions that led to an October 29, 2003, explosion that killed one worker and injured six others in the Huntington, Indiana, manufacturing plant. The facility produces cast aluminum automotive wheels. Accumulated aluminum dust, a flammable byproduct of the wheel production process, fueled the explosions.

Though the facility had a history of small dust fires, the CSB investigation found the plant operators had not addressed the dangers of aluminum dust ignition. CSB made several key findings. Inadequate housekeeping and maintenance greatly contributed to the explosions. OSHA inspectors had not identified dust accumulations as a potential threat. The OSHA regulations the plant followed did not address metal dust explosion prevention. Fire inspectors in Indiana were not trained to recognize or prevent combustible dust hazards. The report concludes with a list of recommendations.

Per CSB's request, the International Code Council is notifying its membership of the report, which addresses the application of fire codes and standards. ICC recommends the membership review the entire report, especially those jurisdictions with industrial operations that have the potential for dust explosions. ICC has responded to CSB regarding the report's comments on the International Fire Code.

To view the CSB report (116 pages) on the Hayes Lemmerz Dust Explosions, click here.

When you click on the above link, you will be directed to another Web site. The International Code Council is not responsible for its content.

Job losses, plant shutdowns, injuries and deaths result when dust explosions and fires occur. CSB, the agency in charge of investigating these industrial accidents, works to prevent future dust explosions.

In support of its mission, CSB held a hearing in June 2005 to present findings, review the effectiveness of fire codes and their enforcement, look at voluntary prevention programs and identify technical barriers that must be addressed. More than 20 experts from different organizations, including the International Code Council, participated in the hearing.

To view the article, Dust Deflagrations: Recognizing and Regulating the Hazard, which appeared in the February 2006 issue of Building Safety Journal, click here.

The International Fire Code addresses dust explosions in Chapter 13, Combustible Dust-Producing Operations.

 

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